BTC Update: ISIS Power setup
We just posted a Blog over at StangNet with our latest updates and this months plans… be sure to check it out!
We have completed our fuel setup for the 5.0 swap, all we need to do is connect the fuel lines to the pressure regulator and to the engine fuel rail, but this will happen once we do a final bolt in of the engine. Currently we have no plans to boost or heavily modify the new 2011 5.0 engine and because of that we were able to retain the stock fuel lines that run from the fuel tank up to the engine bay. We obtained a new OEM style fuel tank (our old one leaked) from Late Model Restoration. We also replaced the fuel level sending unit and we chose the HighFlow Performance 255Lph intank fuel pump (part # HFP-340). This should be enough fuel flow for our setup and allows us to keep the in-tank setup and we were not forced to mount an external pump. We also replaced our fuel filter while we were at it. The new 5.0 engine is not a fuel return style engine and Ford Racing configured the Control Pak they offer to work with a return type system (keeps the programming and configurations simpler). To handle the fuels return, we chose the Professional Products Fuel Regulator (part # PP-10671) which is setup for an EFI system and has a return line fitting built into the regulator. We modified the stock lines to connect to the fuel regulator with various fittings and we also picked up a Dorman 3/8″ Quick Connector, which will allow us to connect to the factory fitting on the fuel rail using EFI fuel hose. You can pick one of these up at any parts house (part # 800-055).
With this new 5.0 and like any other modular engine being swapped in to an early FOX Mustang requires more room. One of the things in the way is the old vacuum type booster in the Fox. It takes up to much room so it has to go. We want power brakes and plan to run power steering so we obtained a factory mustang hydra hoost setup that you can find in the SN95 cars. To mount this booster required removing the alignment stud and elongated the top left bolt hole in the firewall to the right about ¼”. We also raised the diameter of the main hole through the firewall to give more clearance for the snout and boot on the booster. To get the new boosters brake rod to mate with our stock brake pedal, we removed the pedal from the car and moved the connecting pin up 1” (center on center). To do this, we ground off the weld holding the pin in place, knocked it out and drilled a new hole, hammered in the rod and welded the back side in place. Now we have a stock fox brake pedal that will work with an SN95 booster and we didn’t have to do what some do and cut off the rod from the old vacuum booster and weld in back to the new booster. Removing this pedal is not for the weak of heart. Our dash was out so it made it much easier for us. The engine bay is now ready to accept the new 5.0 engine. We will be running the plumbing for the new brakes soon so stay tuned for that.
The BTC’s front suspension is complete. We installed the newly designed J&M K-member which was designed to accept the new 5.0 engine or any modular engine. It is also designed to accept factory control arms or they can accept tubular arms which will be ready soon from J&M for those wishing. We are going with coil overs up front but they will have one designed with spring perches for those wishing to run McPherson struts and springs. The suspension setup of BTC was planned around our Fox 5-lug conversion. The setup is as follows:
J&M K-Member for Modular Engines
Ford Racing Early FOX Lower Control Arms
99-04 Spindles (1 new, 1 used)
(use of late model spindles on early fox arms requires a .330 spacer, we used some that were a little taller as required to secure the Fox castle nut and cotter pin)
99-04 Hubs (ABS or Non ABS will work)
Koni Double Adjustable Struts
Maximum Motorsports Coil Over Kit
Vogtland 300# Coil Over Springs
J&M Caster Camber Plates
This should make for a killer handling in BTC but also give us daily driver type comfort and stability.
We are in contact with KRC Power Steering who is working with Ford Racing to supply anyone who is doing a 5.0 conversion with a power steering pump solution. The new 2011 Mustangs have electric power steering so there is no factory pump solution. KRC is designing a bracket to accept their all new KRC Revolution power steering pump and locate it so as to keep the stock A/C and Alternator positions. This will be a great solution for everyone doing a 5.0 swap in to any vehicle. This setup will power the FOX power steering rack and the new Hydra Booster we installed. We expect to have this new setup not long from now.
We are currently waiting on BBK to send us their newly designed headers exclusively for the 2011 5.0 swap into FOX Body Mustangs (79-04). These are long tube headers with full 1 ¾” primaries like the factory headers. They are also building newly designed X pipes with or without cats to mate up to their new 5.0 headers. They are 3” in design but the ball connection on the exit end will be 2.5” to mount to all popular 2.5” catbacks. We expect to be bolting these in place and starting the wiring of the new engine about the middle of February.
Another cool new part we will be installing is Mustang Racing Technologies new early FOX hood struts. These will allow us to show off the new engine by popping the hood and raising it up smooth and staying in place without have to clank around with the factory prop rod. Finally a solution for us our SN95 buddies have had for years.
Till next time!!
Ford Racing http://www.fordracingparts.com
Late Model Restoration http://www.latemodelrestoration.com
J&M Products http://www.hotpart.com
HighFlow Performance http://highflowfuel.com/
KRC Power Steering http://www.krcpower.com/
BBK Performance http://www.bbkperformance.com
Vogtland http://www.vogtland-na.com/
Mustang Racing Technologies http://www.mrt-direct.com/
Just wanted to make a quick update for those following along… I am sure some of you are wondering what is going on with the project and why the delay in updates. Mostly there has been a lot of background things going on. When we set out on the project we did not want to pull off a ‘one off’ restoration and swap. We wanted people to follow along with what we had done and feel confident that you guys could source the parts and do the swaps/restorations yourself. That is where we are, and we are glad to say that those hurdles have pretty much been cleared, but it does extend the build finish time until about the middle of February.
PARTS
Mirrors
ME11Lhttp://goo.gl/zav9
ME11R http://goo.gl/eHGd
QTR Window Coupe
FBQW3P http://goo.gl/GhA4
Roof Rail Molding
LRS-51726-Khttp://goo.gl/BSKG
Door Belt
LRS-20934http://goo.gl/IZNV
LRS-20935http://goo.gl/CFTu
Run Channel Liners
LRS-21596http://goo.gl/6WIK
LRS-21597http://goo.gl/283B
Outside Belt Strip
LRS-21452PRhttp://goo.gl/NcO7
Door Striker
LRS-22008Bhttp://goo.gl/ZFzX
DETAILS
The new mirrors come in a shiny new smooth black. Of all the new parts, these are the only ones that needed to be painted to match the trim black look that is on the Mustang. After we taped up the mirror glass, we cleaned the mirror bodies with some Dupont Prepsol which removes any contaminants. Then we applied some Klean-Strip Bulldog Adhesion Promoter. Then we sprayed them with the SEMS black trim paint. They look great!
The run channel liners are the felt strips that run around the frame of the door and down in to the track for the window. Removing the glass seemed to be the only way to replace these, we could be wrong?. Since we sent the car to paint, we had already removed them. Installing this piece makes a huge difference as the felt is soft and pliable again, and the exterior rubber part is new and clean.
Having some aluminum rivets on hand are necessary to replace the outside belt strips but replacing them are well worth the effort.
Rear coupe quarter windows. We were able to get one new for the passenger side from CJ Pony Parts, but it looks like Carlite who makes these will not repair the tools that make these parts, so sourcing new windows looks to be impossible now. That is a shame for sure. We are currently looking for a clean driver side to repair to a ‘new’ look.
All and all this part of the restoration was not that difficult, but does require some patience and skill.
We got some new Fox LX tailights from Late Model Restoration and installed them today. I know a lot of people like the GT tail lights, but I am not a fan. These lenses new out of the box have a good bit of the lens trim molding in a Fox grey. I assume this was a factory color and they all came this way? I wanted these to be black all the way around so I taped off the lenses, cleaned them up with some Dupont Presol and painted them nice and pretty with some SEMS Trim Black.
We test fitted the newly designed K-member from J&M today in the BTC
project. They designed this new K-member to function/work in 79-04
Mustangs. It comes with 2 LCA arm positions and with or without
spring perches (for coil overs) and you will be able to use your own
stock LCAs, and I believe they will be making their own J&M LCAs as
well. This will also work for other 4.6L engines and they will be
fitting pushrod mounts as well for the setup.
The design is radical for sure. No tubing used which actually carries
less material if you were to compare to tubing metal content.
The engine went in like a charm and we noted some simple changes we
think would benefit the setup and will be going over these with them
soon and getting another one built to spec. We wanna tweak the engine
mount platforms to give more room for header clearance and some box
strength for the platform.
This piece is solid. They put a lot of time in the engineering of this
thing for sure! The K-member is much lighter compared to stock and we
will get an official weight soon.
There are changes to this new 5.0 motor with the oil pan and some room
had to be made in the design of a K-member to accept. The engine is
sitting at stock height and to our jubilee the FOX stock hood will
work just fine!! The rack mount locations are a little lower (on
purpose) and will require a bump steer kit to get the perfect
alignment.
I’ll keep you posted on this one, but we are excited to see this piece
from J&M and appreciate their hard work on getting something built to
fill this new market.